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All ProductsMETAL LAMINATION
Photofab has been supplying metal lamination products for over 50 years. Photofab use their industry-leading chemical etching along with a range of post processes to supply metal laminations of the highest quality. We have the experience of working with a huge range of materials and can manufacture to your exact specification, from high silicon to ferrite core materials. Nobody is better suited than Photofab to produce metal laminations. supply stacked and bonded metal laminations to high accuracy and consistency. We also provide a rust-resistant layer between the two lamination layers providing enhanced longevity of the component.
The use of a specialised resist provides both insulating properties within the stack as well as bonding capabilities. The etching process provides a burr free finish, ideal to eliminate problems during winding. The full process is available, including post stacking services such as grinding where required.
Photofab laminations are made from various grades of electrical steels, silicon steels, nickel-iron alloys, and cold rolled motor lamination steel. To find out more about our complete range of metals available, read our dedicated page.
For more information on how we can reduce your costs & improve lead time contact our dedicated account managers on 01480 226699 or email enquiries@photofab.co.uk.
Expert Support at Photofab
Photofab regularly works with industry experts and engineers to design and prototype parts before moving them into volume production. For Metal Laminations, Photofab are happy to work with you on your design and advise you on materials and thicknesses to help you meet your desired specifications. You can rely on our expertise to produce excellent, cost-effective outcomes.
For bespoke metal laminations the manufacturing technique of choice is Chemical Etching, which Photofab can deliver to industry-leading standards, having been a leader of chemical metalworking for almost five decades.
Why Choose Photofab for Metal Laminations
Photofab have over 50 years of experience in the production of electrical steel laminations for high speed and ultra-high-speed motors. Our vast range of materials means we can manufacture to your specification from a range of high silicon, ferrite core materials. We can produce and bond stacks of laminations (both ‘E’ and ‘I’ profiles), the stack height of which is completely customisable, and which incorporates top and bottom resist layers. This means there is an in-built layer that acts as an insulated coating and works as a good bonding agent.
The liquid photosensitive resist that we use on most laminations is the ideal solution for the above. Photofab lamination standards for all applicable mechanical and physical characteristics meet or exceed the recognized industry standards. Photofab understands the need for components that deliver the maximum possible lifespan and so our metal laminations are designed with a layer of rust inhibiting paper (V.C.I. or equivalent) between lamination layers.
The benefits of milling metal laminations with Photofab
- High accuracy and consistency
- Variable bar heights
- Surface Grinding option
- Various surface finishes available
- High volume capabilities
- Low-cost tooling
- Various apertures, shapes, and bar combinations
- Burr-free & Stress-free manufacturing method
- Coating with Insulation properties
- Dedicated Account Manager
These facts along with short delivery times – in five days or less, are the reasons so many companies turn to Photofab as their preferred supplier. Get in touch with us today to join the growing number of manufacturers who rely on Photofab’s expertise to supply them with bespoke components.
DEDICATED engineering
Photofab understands the importance of skilled engineering when designing components and putting them into production. Therefore, we have heavily invested in a dedicated secondary engineering unit, the aim of this is to offer an even greater service and flexibility to our customers.
Originally set up to provide an in-house solution to support the etching division, it has proven so popular with our customers that Photofab are now offering toolroom, forming and finishing as stand-alone services. This means our customers now have access to a new level of flexibility – enjoying the convenience of full-service manufacture or pick and choose services to suit them. It truly is a complete service from Photofab.
Photofab continues to offer cutting-edge services and outstanding lead times, and we can do so because of continuous investment in our people and our processes, leading to class-leading output and lead times – including our rapid 24 hour turnaround service.
The benefits of
working with us
We are world leaders in the development of photochemical technology to produce intricately shaped components. We have produced over 80,000 different components over the years and are highly regarded for our chemical etching process. Our engineers offer many services that you can find here, and will offer advice to improve the product and reduce the costs.
24-hour quotation service
Dedicated account managers
Rapid manufacturing service
Cost saving stock of uni-tooling
Etched fold lines for tool-free forming
Full manufacturing service and supply chain management
Access to manufacturing and technical advice and expertise
Quality accredited to ISO 9001, ISO 14001, ISO 45001 and SC21 Bronze
The Photofab difference
One of the key reasons Photofab enjoy its customer retention and longevity is the team of dedicated account managers. This ‘single point of contact’ throughout the whole process, ensures a personal service, and pride in the quality and reliability of the entire Photofab service.
Customers rely on their dedicated contacts’ understanding and in-depth knowledge of their specific requirements and know the highest standards will always be met using the most efficient and cost-effective methods.
This consistent customer service is the foundation of our customer loyalty and is maintained throughout every department and every stage of production. Put us to the test for your next project and call one of our account managers on 01480 226699 or use our customer enquiry form, we would love to hear from you.
start your production journey today
If you are looking to find a complete service include dedicated engineering to design and implement your solution, get in touch with us. You’ll be allocated your own dedicated account manager who is always on hand to advise and take care of everything for you. Call Photofab on 01480 226699 or contact us now to see how Photofab can add an extra dimension to your manufacturing project. Keep up to date by following us on LinkedIn and Twitter.
TAKE A LOOK AT OTHER
PRODUCTS FROM PHOTOFAB
Formed and Flat Springs
We have produced springs in both strip and flat designs, with different sizes and materials such as Beryllium Copper, Phosphor Bronze, Carbon Spring Steel and Stainless Steel.
Masks and Stencils
We have been producing masks and stencils for industrial use for many years, backed by over 55 years of metalworking experience.
Speaker Grilles
At our state-of-the-art facility, we employ cutting-edge chemical etching techniques to create custom speaker grilles for many different industries and applications, including automotive, stereos and other sound devices.
Gaskets & Seals
We can produce metal gaskets and seals, and regularly supply high precision custom gaskets and seals for use in multiple industries.
Metal Shims and Spacers
Our shims are often used to absorb tolerances between two components, reducing incompatibilities. The whole manufacturing process is managed in-house by one of our experienced and technically trained account managers.
Metal Fuel Cell Plates
Our automotive unit work with many leading car manufacturers in the quest for zero emissions through fuel cell plate technology, helping to support innovations in PEM hydrogen fuel cells.
Electrical Contacts & Connectors
Chemical Metal Etching is an ideal manufacturing process for electrical and electronic components requiring incredibly tight tolerances.
EMI / RFI Shielding Products
We can supply EMI / RFI Shielding cans and solutions using various intelligent design techniques.
Filters, Meshes, Screens & Grids
We have a wide experience in the manufacture of metal meshes, filters, screens and grids.
Formed Components
We can be your all-in-one supplier of metal parts. In addition to manufacturing your parts we are able to offer a variety of forming solutions to suit your individual needs.
Encoder Discs and Actuators
We understand the need for high accuracy, fine apertures, no burrs and additional coatings.
To find out how we can help you
Get in touch today
