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All SectorsCHEMICAL ETCHING FOR THE COMMUNICATIONS SECTOR
Chemical etching can be a crucial process in the manufacture of communications equipment. The changes in communication technology over the last decade have had a major impact on the way companies conduct business and the way we live our lives, making communications more important than ever. It is therefore essential that communications equipment is built with parts that can keep up with this fast-paced industry. That’s where chemical etching comes in. Chemical etching is the ideal process for the manufacture of intricate electronic communications equipment. We are able to produce communications parts in a range of metals, such as steel, stainless steel, aluminium, nickel alloys and copper alloys.
We have helped design engineers to develop ever more compact products by working to the highest quality standards to produce precision metal components on very short lead times. Communication equipment has changed beyond recognition in a short period in and will continue to change as this essential sector continues to evolve.
For more information on how we can reduce your costs & improve lead time contact our dedicated account managers on 01480 226699 or email enquiries@photofab.co.uk.
Download our brochure to see what we bring to the communications sector:
We work with you on communications
The reason so many companies choose us on new projects is due to the fact that our skilled engineers listen to the customer’s mechanical requirements and understand the service they need, leaning on their experience to deliver products that meet the specification in a highly cost-efficient manner with fast lead times.
Our experienced team of Account Managers and engineers will help by offering advice on the best process to bring your product to life, in the way it was intended. From prototyping to mass production, Photofab is at your side to engineer the best possible product for your application.
We offer the highest level of customer service, including a dedicated Account Manager, high precision components and industry leading lead times.
The benefits of chemical etching for communications equipment
- Burr-free & stress-free manufacturing method
- High temperature and corrosion resistance
- Single piece up to high volume
- Fully traceable and managed in-house
- Very high tolerance
- Variable bar heights
- High accuracy and consistency
- Cost effective tooling and manufacture
- Fast turnaround, from 24 hours
- ISO 9001, 14001, 18001 and SC21 accredited
- Dedicated Account Manager
- Over 50 years of chemical etching experience
We take great care in the selection of the right metal for the component application. Wherever possible, we use a special photo-etching grade, which is more uniform in thickness and flatter than normal stock. Our engineers and metallurgists will be pleased to advise on the grade of metal suitable for your application.
An extensive range of metals in various degrees of hardness and thickness are held in stock ready to meet a Rapid Delivery service. Metal thickness of 0.005 to 1.5 mm is suitable for through etching, while any thickness of sheet material can be surface etched.
The following list of metals is suitable for chemical etching and forming, and many are held in stock. If you don’t see what you need, please telephone us on 01480 226699 or contact us using the form below.
Stainless Steels
Austenitic (301, 302, 304, 316, S526, S527), Martensitic (321, 410, 420), Precipitation Hardened (17/7), Heat Resisting (309, 310)
Other Steels
Mild Steel, Carbon Steel, Tool Steel, Spring Steel, Transil, Losil.
Nickel Alloys
Nichrome, Mu Metal, Nickel Copper (70/30), Inconel, Nickel Brazing Foil.
Nickel/Iron Alloys
Invar, Alloy 42, Kovar, Radio Metal.
Copper
Tough Pitch 101, Oxygen free – High Conductivity.
Copper Alloys
Brass, Phosphor Bronze, Beryllium Copper, Nickel Silver, Ferry Constantan.
Aluminium and Aluminium Alloys
Silver and Alloys
Silver, Silver Alloys, Silver/Copper, Silver/Palladium, Silver Brazing Alloys.
DEDICATED engineering
Proven to be an essential part of the production journey, we have heavily invested in a dedicated secondary engineering unit, the aim of this is to offer an even greater service and flexibility to our customers.
Originally set up to provide an in-house solution to support the etching division, it has proven so popular with our customers that we are now offering toolroom, forming and finishing as stand-alone services. This means our customers now have access to a new level of flexibility – enjoying the convenience of full-service manufacture or pick and choose services to suit them. It truly is a complete service we offer.
We continue to offer cutting-edge services and outstanding lead times, and we can do so because of continuous investment in our people and our processes, leading to class-leading output and lead times – including our rapid 24 hour turnaround service.
The benefits of
working with us
We are world leaders in the development of photochemical technology to produce intricately shaped components. We have produced over 80,000 different components over the years and are highly regarded for our chemical etching process. Our engineers offer many services that you can find here, and will offer advice to improve the product and reduce the costs.
24-hour quotation service
Dedicated account managers
Rapid manufacturing service
Cost saving stock of uni-tooling
Etched fold lines for tool-free forming
Full manufacturing service and supply chain management
Access to manufacturing and technical advice and expertise
Quality accredited to ISO 9001, ISO 14001, ISO 45001 and SC21 Bronze
The key difference
One of the key reasons we achieve high levels of customer retention and longevity is the team of dedicated account managers. This ‘single point of contact’ throughout the whole process, ensures a personal service, and pride in the quality and reliability of the entire service.
Customers rely on their dedicated contacts’ understanding and in-depth knowledge of their specific requirements and know the highest standards will always be met using the most efficient and cost-effective methods.
This consistent customer service is the foundation of our customer loyalty and is maintained throughout every department and every stage of production. Put us to the test for your next project and call one of our account managers on 01480 226699 or use our customer enquiry form, we would love to hear from you.
start your production journey today
If you are looking to find a complete service include dedicated engineering to design and implement your solution, get in touch with us. You’ll be allocated your own dedicated account manager who is always on hand to advise and take care of everything for you. Call us on 01480 226699 or contact us now to see how we can add an extra dimension to your manufacturing project. Keep up to date by following us on LinkedIn.
TAKE A LOOK AT OTHER
SECTORS we Supply
Medical
Chemical etching offers a cost-effective way to mass produce small, intricate components for use in devices such as ventilators, but also in many other medical devices.
Rail
The rail industry is a cornerstone of global infrastructure delivering vital connectivity with its continual advancing IT technology. It’s a critical industry which demands intricate parts to run smoothly.
Life Sciences
We are proud to offer components vital to the life sciences sector in a cost-effective manner through our chemical etching services.
Aerospace and Defence
We have an established background in meeting the needs of the Aerospace and Defence sectors. The chemical etching process is ideal for producing components that are used in critical applications.
Optical
We are highly experienced within the optical sector. The most typical components we produce for optical use are encoder discs and actuators.
Communications
Chemical etching can be a crucial process in the manufacture of communications equipment.
Automotive
We are a specialist supplier to the automotive industry. Chemical etching is an ideal solution for the manufacture of certain specialist automotive parts.
Product Development
The UK is one of the world leaders in design and development. We are proud to support this sector, offering many options for designing and bringing a product into reality.
Scientific
The scientific sector shares many similarities with that of the life sciences sector. They are both reliant on the constant innovation of technology to be able to power their research goals.
Renewables & renewable energy
Chemical etching is a clean, environmentally friendly manufacturing process that produces minimal waste and has a low carbon footprint.
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