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All ProductsMESHES, FILTERS, SCREENS & GRIDS
Photofab has a wide experience in the manufacture of metal meshes, filters, screens and grids. For over 50 years, we have worked closely with leading electrical and electronic manufacturers to adapt and perfect our processes. This has ensured the highest standards in quality, precision, and consistency for the manufacture of metal meshes, filters, screens and grids. We can offer thicknesses from 10 microns to 1mm, on a large range of metals, which you can read about here. We also offer a range of post etching services such as forming, heat treatment and plating of parts, enabling Photofab to deliver a complete service for you.
Photofab understands the need for high accuracy, fine apertures, no “breaks” in the bars and no burrs for a quality product. We will work with you to produce the pieces you need at your exact specification, whether they’re metal filters, metal meshes, metal screens or metal grids – Photofab can produce all of these to an exceptional standard.
For more information on how we can reduce your costs & improve lead time contact our dedicated account managers on 01480 226699 or email enquiries@photofab.co.uk.
customised solutions
Due to the bespoke nature of each user’s requirement Photofab offer solutions customised to your individual requirements.
We offer popular metals for metal mesh products, including:
- Steel Meshes
- Stainless Steel Meshes
- Aluminium Meshes
- + Many Other Metals Available!
Read about our complete range of metals here. If your desired material is not listed, please do not hesitate to get in contact with us, we would love to discuss your needs and come up with a solution.
Chemical Milling for Meshes, Filters, Screens and Grids
Metal meshes, filters, screens and grids are used in a wide variety of environments. A typical use case may involve trying to restrict large matter from passing through a pipe or separating specific substances during a process. For bespoke metal meshes, filters, grids and screens the manufacturing technique of choice is Chemical Etching, which we will deliver to the highest standards.
Photofab understands the key requirements for mesh products. It is integral they are made to high precision and have a burr-free finish. We are highly experienced in delivering parts and components made to high specification and can guarantee high quality precision pieces that are completely burr-free. Another factor for production is tooling cost, which is why we are able to offer a competitive low tooling cost – just get a quote to receive a full estimate of your production costs.
The benefits of milling meshes, filters, screens and grids with Photofab
- Low-cost tooling
- Customised parts – you design it – we make it!
- Over 50 years of experience in the metal etching industry
- Various surface finishes available
- High volume capabilities
- High accuracy pieces
- Fine Apertures
- Burr-free & Stress-free manufacturing method
- Prototypes – fast turnaround to meet your needs
- Dedicated Account Manager
DEDICATED engineering
Photofab understands the importance of skilled engineering when designing components and putting them into production. Therefore, we have heavily invested in a dedicated secondary engineering unit, the aim of this is to offer an even greater service and flexibility to our customers.
Originally set up to provide an in-house solution to support the etching division, it has proven so popular with our customers that Photofab are now offering toolroom, forming and finishing as stand-alone services. This means our customers now have access to a new level of flexibility – enjoying the convenience of full-service manufacture or pick and choose services to suit them. It truly is a complete service from Photofab.
Photofab continues to offer cutting-edge services and outstanding lead times, and we can do so because of continuous investment in our people and our processes, leading to class-leading output and lead times – including our rapid 24 hour turnaround service.
The benefits of
working with us
We are world leaders in the development of photochemical technology to produce intricately shaped components. We have produced over 80,000 different components over the years and are highly regarded for our chemical etching process. Our engineers offer many services that you can find here, and will offer advice to improve the product and reduce the costs.
24-hour quotation service
Dedicated account managers
Rapid manufacturing service
Cost saving stock of uni-tooling
Etched fold lines for tool-free forming
Full manufacturing service and supply chain management
Access to manufacturing and technical advice and expertise
Quality accredited to ISO 9001, ISO 14001, ISO 45001 and SC21 Bronze
The Photofab difference
One of the key reasons Photofab enjoy its customer retention and longevity is the team of dedicated account managers. This ‘single point of contact’ throughout the whole process, ensures a personal service, and pride in the quality and reliability of the entire Photofab service.
Customers rely on their dedicated contacts’ understanding and in-depth knowledge of their specific requirements and know the highest standards will always be met using the most efficient and cost-effective methods.
This consistent customer service is the foundation of our customer loyalty and is maintained throughout every department and every stage of production. Put us to the test for your next project and call one of our account managers on 01480 226699 or use our customer enquiry form, we would love to hear from you.
start your production journey today
If you are looking to find a complete service include dedicated engineering to design and implement your solution, get in touch with us. You’ll be allocated your own dedicated account manager who is always on hand to advise and take care of everything for you. Call Photofab on 01480 226699 or contact us now to see how Photofab can add an extra dimension to your manufacturing project. Keep up to date by following us on LinkedIn and Twitter.
TAKE A LOOK AT OTHER
PRODUCTS FROM PHOTOFAB
EMI / RFI Shielding Products
We can supply EMI / RFI Shielding cans and solutions using various intelligent design techniques.
Filters, Meshes, Screens & Grids
We have a wide experience in the manufacture of metal meshes, filters, screens and grids.
Gaskets & Seals
We can produce metal gaskets and seals, and regularly supply high precision custom gaskets and seals for use in multiple industries.
Encoder Discs and Actuators
We understand the need for high accuracy, fine apertures, no burrs and additional coatings.
Formed Components
We can be your all-in-one supplier of metal parts. In addition to manufacturing your parts we are able to offer a variety of forming solutions to suit your individual needs.
Metal Laminations
Photofab use their industry-leading chemical etching along with a range of post processes to supply metal laminations of the highest quality.
Masks and Stencils
We have been producing masks and stencils for industrial use for many years, backed by over 55 years of metalworking experience.
Electrical Contacts & Connectors
Chemical Metal Etching is an ideal manufacturing process for electrical and electronic components requiring incredibly tight tolerances.
Speaker Grilles
At our state-of-the-art facility, we employ cutting-edge chemical etching techniques to create custom speaker grilles for many different industries and applications, including automotive, stereos and other sound devices.
Metal Fuel Cell Plates
Our automotive unit work with many leading car manufacturers in the quest for zero emissions through fuel cell plate technology, helping to support innovations in PEM hydrogen fuel cells.
Formed and Flat Springs
We have produced springs in both strip and flat designs, with different sizes and materials such as Beryllium Copper, Phosphor Bronze, Carbon Spring Steel and Stainless Steel.
To find out how we can help you
Get in touch today
