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All ProductsSpeaker Grilles
At our state-of-the-art facility, we employ cutting-edge chemical etching techniques to create custom speaker grilles for many different industries and applications, including automotive, stereos and other sound devices. By expertly controlling the chemical reactions and etching conditions, our team is able to etch intricate designs and exact patterns onto metal surfaces. This precise process guarantees superior sound transmission and high aesthetic appeal, ensuring that our speaker grilles meet the exacting standards of these markets.
This innovative method sets us apart in the industry, allowing us to produce speaker grilles of exceptional quality. Our innovative approach enables us to address the rigorous demands of automotive standards while simultaneously enhancing the aesthetic and functional aspects of vehicle interiors. The end result is a speaker grille that not only delivers superior acoustic performance, but also seamlessly integrates into the overall design of the vehicle, creating a harmonious and visually appealing experience for the driver and passengers.
At the heart of our success is a deep commitment to innovation and excellence. By constantly pushing the boundaries of what is possible with chemical etching, we are able to offer our automotive clients a unique and unparalleled product that sets their vehicles apart from the competition. Whether it’s a custom design or a standard pattern, our speaker grilles are the result of meticulous attention to detail and a passion for delivering the best possible solution for our customers.
For more information on how we can reduce your costs & improve lead time contact our dedicated account managers on 01480 226699 or email enquiries@photofab.co.uk.
Precision and Control
The chemical etching process allows us to maintain precise control when producing speaker grilles, enabling the creation of intricate designs and exact patterns on the metal surfaces. This level of control is crucial for ensuring the speaker grilles meet the strict acoustic and aesthetic requirements of the industries we operate in.
Material Versatility and Design Flexibility
Chemical etching offers remarkable flexibility in material usage, giving it another significant advantage. It can effectively be used across a wide range of metals including aluminium, stainless steel, brass, copper and many more, enabling our customers to choose the most suitable material tailored to the precise requirements of the automotive application at hand.
Additionally, the chemical etching process enables us to work with a wide range of design possibilities, from simple perforated patterns to complex, intricate motifs. This design flexibility allows us to create unique, visually appealing products that can enhance the overall aesthetic of vehicle interiors for our customers.
You can read our complete range of metals on this page. If your desired material is not listed, please do not hesitate to get in contact with us. We would love to talk to you about your specific application and how we can come up with the perfect solution for you.
Consistent Quality and Cost-efectiveness
Thanks to the chemical etching techniques used at Photofab, we can produce speaker grilles with a high degree of consistency in terms of sound transmission, dimensional accuracy, and surface finish. This consistency is essential for meeting the quality standards demanded by customers such as automotive manufacturers.
Furthermore, compared to other metal fabrication techniques, chemical etching can be a more cost-effective method for producing speaker grilles, especially when custom designs or small production runs are required. The combination of these advantages makes chemical etching an ideal manufacturing process for producing high-quality speaker grilles tailored to the specific needs of our clients.
DEDICATED engineering
Photofab understands the importance of skilled engineering when designing components and putting them into production. Therefore, we have heavily invested in a dedicated secondary engineering unit, the aim of this is to offer an even greater service and flexibility to our customers.
Originally set up to provide an in-house solution to support the etching division, it has proven so popular with our customers that Photofab are now offering toolroom, forming and finishing as stand-alone services. This means our customers now have access to a new level of flexibility – enjoying the convenience of full-service manufacture or pick and choose services to suit them. It truly is a complete service from Photofab.
Photofab continues to offer cutting-edge services and outstanding lead times, and we can do so because of continuous investment in our people and our processes, leading to class-leading output and lead times – including our rapid 24 hour turnaround service.
The benefits of
working with us
We are world leaders in the development of photochemical technology to produce intricately shaped components. We have produced over 80,000 different components over the years and are highly regarded for our chemical etching process. Our engineers offer many services that you can find here, and will offer advice to improve the product and reduce the costs.
24-hour quotation service
Dedicated account managers
Rapid manufacturing service
Cost saving stock of uni-tooling
Etched fold lines for tool-free forming
Full manufacturing service and supply chain management
Access to manufacturing and technical advice and expertise
Quality accredited to ISO 9001, ISO 14001, ISO 45001 and SC21 Bronze
The Photofab difference
One of the key reasons Photofab enjoy its customer retention and longevity is the team of dedicated account managers. This ‘single point of contact’ throughout the whole process, ensures a personal service, and pride in the quality and reliability of the entire Photofab service.
Customers rely on their dedicated contacts’ understanding and in-depth knowledge of their specific requirements and know the highest standards will always be met using the most efficient and cost-effective methods.
This consistent customer service is the foundation of our customer loyalty and is maintained throughout every department and every stage of production. Put us to the test for your next project and call one of our account managers on 01480 226699 or use our customer enquiry form, we would love to hear from you.
start your production journey today
If you are looking to find a complete service include dedicated engineering to design and implement your solution, get in touch with us. You’ll be allocated your own dedicated account manager who is always on hand to advise and take care of everything for you. Call Photofab on 01480 226699 or contact us now to see how Photofab can add an extra dimension to your manufacturing project. Keep up to date by following us on LinkedIn and Twitter.
TAKE A LOOK AT OTHER
PRODUCTS FROM PHOTOFAB
Metal Laminations
Photofab use their industry-leading chemical etching along with a range of post processes to supply metal laminations of the highest quality.
Metal Shims and Spacers
Our shims are often used to absorb tolerances between two components, reducing incompatibilities. The whole manufacturing process is managed in-house by one of our experienced and technically trained account managers.
Metal Fuel Cell Plates
Our automotive unit work with many leading car manufacturers in the quest for zero emissions through fuel cell plate technology, helping to support innovations in PEM hydrogen fuel cells.
Masks and Stencils
We have been producing masks and stencils for industrial use for many years, backed by over 55 years of metalworking experience.
Formed Components
We can be your all-in-one supplier of metal parts. In addition to manufacturing your parts we are able to offer a variety of forming solutions to suit your individual needs.
Electrical Contacts & Connectors
Chemical Metal Etching is an ideal manufacturing process for electrical and electronic components requiring incredibly tight tolerances.
Filters, Meshes, Screens & Grids
We have a wide experience in the manufacture of metal meshes, filters, screens and grids.
Speaker Grilles
At our state-of-the-art facility, we employ cutting-edge chemical etching techniques to create custom speaker grilles for many different industries and applications, including automotive, stereos and other sound devices.
Encoder Discs and Actuators
We understand the need for high accuracy, fine apertures, no burrs and additional coatings.
Formed and Flat Springs
We have produced springs in both strip and flat designs, with different sizes and materials such as Beryllium Copper, Phosphor Bronze, Carbon Spring Steel and Stainless Steel.
EMI / RFI Shielding Products
We can supply EMI / RFI Shielding cans and solutions using various intelligent design techniques.
To find out how we can help you
Get in touch today
