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All ServicesMETAL STAMPING
Photofab’s long-time position in the industry has allowed us to harbour lasting relationships with other manufacturers. This means we are able to provide metal stamping services for our customers, through a quality supplier. We can provide Metal Stamping in the forms of pierce, blank, form and or draw metal. Our supplier can press blank metal sheets into precision parts at high volumes with excellent lead times. Photofab can can be trusted to supply chain manage this comprehensive metal stamping service that meets your specifications.
Metal stamping is best used for high volume applications, as the more volume is produced the better cost effective the initial outlay on the tooling is. Per unit, metal stamping through Photofab offers outstanding value, along with the same excellent service we have been providing for over 50 years.
For more information on how we can reduce your costs & improve lead time contact our dedicated account managers on 01480 226699 or email enquiries@photofab.co.uk.
WHAT IS Metal Stamping?
Metal Stamping, otherwise known as Metal Pressing, or sometimes Metal Blanking, is the process in which blank metal sheet is pressed into shape by a high-powered press. Stamping is a low-cost, high-volume process that is good for producing lots of identical parts. Metal stamping is a process most typically used for high volume production of small, lightweight parts as the per unit cost is very low.
The initial tooling costs make this process less suitable for low volume production, as the cost is the same regardless of volume, therefore the higher the volume the more cost efficient the process. Our in-house processes, such as Chemical Etching and Laser Cutting do not have a high tooling cost, and therefore would be better suited for this application.
CONSISTENTLY EXCELLENT PARTS
Metal Stamping from Photofab’s suppliers is known for its consistency. Even at very high volumes, each stamped part is identical. Not only can we offer a rapid 24-hour turnaround time on this service, but metal stamped parts offer:
Consistent Finish
Your parts will look the same, with the same quality of finish throughout – there is no degradation in quality at higher volumes.
Consistent Thickness
Our precision tooling means that every single piece will be of an identical thickness, because we understand there’s no room for error at this level of precision.
Consistent Tolerance
Each part will perform to the same specifications as outlined by yourselves – our quality assurance process means that every part is as performative as the very first.
If a large volume batch of identical parts is what you’re after, Photofab’s Metal Stamping service is perfect for you.
ALL KINDS OF METAL
We can offer stamping services on the following metals:
Stainless Steels
Austenitic (301, 302, 304, 316, S526, S527), Martensitic (321, 410, 420), Precipitation Hardened (17/7), Heat Resisting (309, 310)
Other Steels
Mild Steel, Carbon Steel, Tool Steel, Spring Steel, Transil, Losil.
Nickel Alloys
Nichrome, Mu Metal, Nickel Copper (70/30), Inconel, Nickel Brazing Foil.
Nickel/Iron Alloys
Invar, Alloy 42, Kovar, Radio Metal.
Copper
Tough Pitch 101, Oxygen free – High Conductivity.
Copper Alloys
Brass, Phosphor Bronze, Beryllium Copper, Nickel Silver, Ferry Constantan.
Aluminium and Aluminium Alloys
Silver and Alloys
Silver, Silver Alloys, Silver/Copper, Silver/Palladium, Silver Brazing Alloys.
DESIGNED FOR QUALITY
From the offset, our metal stamping process involves tooling experts to ensure your design can be brought into a 3D space. After working closely with us to review your design, we work with our supplier to print the custom stamping dies for the pressing machines and then feed in the material of your choice, closely monitoring the process to guarantee excellence.
Thanks to the close involvement of our team, you can rest assured the final product will be metal stamped parts of the highest quality, for use in any application. Photofab has worked to supply metal stamping parts in the following industries:
AEROSPACE & DEFENCE
MEDICAL
ELECTRONICS
AUTOMOTIVE
LIFE SCIENCES
AGRICULTURE
SCIENTIFIC INSTRUMENTS
COMMUNICATIONS
& MANY MORE
With such high-level industry applications, there is no room for error. Photofab understands the absolute need for an exceptional quality part that meets its tolerances and can provide metal stamping for any use case for your business.
DEDICATED engineering
Photofab understands the importance of skilled engineering when designing components and putting them into production. Therefore, we have heavily invested in a dedicated secondary engineering unit, the aim of this is to offer an even greater service and flexibility to our customers.
Originally set up to provide an in-house solution to support the etching division, it has proven so popular with our customers that Photofab are now offering toolroom, forming and finishing as stand-alone services. This means our customers now have access to a new level of flexibility – enjoying the convenience of full-service manufacture or pick and choose services to suit them. It truly is a complete service from Photofab.
Photofab continues to offer cutting-edge services and outstanding lead times, and we can do so because of continuous investment in our people and our processes, leading to class-leading output and lead times – including our rapid 24 hour turnaround service.
The benefits of
working with us
We are world leaders in the development of photochemical technology to produce intricately shaped components. We have produced over 80,000 different components over the years and are highly regarded for our chemical etching process. Our engineers offer many services that you can find here, and will offer advice to improve the product and reduce the costs.
24-hour quotation service
Dedicated account managers
Rapid manufacturing service
Cost saving stock of uni-tooling
Etched fold lines for tool-free forming
Full manufacturing service and supply chain management
Access to manufacturing and technical advice and expertise
Quality accredited to ISO 9001, ISO 14001, ISO 45001 and SC21 Bronze
The Photofab difference
One of the key reasons Photofab enjoy its customer retention and longevity is the team of dedicated account managers. This ‘single point of contact’ throughout the whole process, ensures a personal service, and pride in the quality and reliability of the entire Photofab service.
Customers rely on their dedicated contacts’ understanding and in-depth knowledge of their specific requirements and know the highest standards will always be met using the most efficient and cost-effective methods.
This consistent service is the foundation of our customer loyalty and is maintained throughout every department and every stage of production. Put us to the test for your next project and call one of our account managers on 01480 226699 or use our customer enquiry form.
Value added partnerships
Photofab also have long working relationships with specialist partners for additional finishing services. These services can range from laser-cutting, plating, anodising and heat treatments which can add decorative finishes, prevent corrosion, and further improve durability.
All additional processes are managed closely and delivered with full transparency and traceability.
start your production journey today
If you are looking to find a complete service include dedicated engineering to design and implement your solution, get in touch with us. You’ll be given an account manager who is always on hand to advise and take care of everything for you. Call Photofab on 01480 226699 or contact us now to see how Photofab can add an extra dimension to your manufacturing project. Keep up to date by following us on LinkedIn and Twitter.
TAKE A LOOK AT OTHER
SERVICES FROM PHOTOFAB
Chemical Milling / Chemical Etching
Since 1968, we have specialised in precision chemical etching, building a reputation as the world leaders through exceptional customer service, lead-times and quality management of chemical etching and value-added services.
Export
We understand the importance of reliable, high-quality manufacturing for businesses around the world. With an over 55-year legacy in supplying chemically etched components worldwide, our unique combination of versatility and unparalleled service makes us the ideal choice as your export partner. We believe in the power of international collaboration.
Dedicated Sheet Metal Engineering
We understand that engineering is an essential part of the production journey. That’s why we have heavily invested in a dedicated secondary engineering unit, with the aim of this is to offer an even greater service and flexibility to our customers.
Electronic File Handling
Digital files have now become an essential part of our tooling process – digital tooling gives a huge flexibility of design, while allowing our team to easily review and edit designs.
Metal Plating & Finishing
Photofab can offer a class-leading metal plating service, in a huge range of finishes. Metal plating is an important service that allows you to add certain properties, or a decorative finish, to your pieces. With a 24-hour turnaround time, Photofab is the perfect candidate to quickly fulfil the metal plating needs of your application.
Prototyping to High Volume
We offer our services in every possible volume – we can prototype single pieces and scale all the way up to a high-volume production. We offer this flexibility in a range of our industry leading processes.
Sheet Metal Forming & Tooling Manufacture
Our metal forming and tooling team have built a wealth of experience and expertise to compliment the established etching division and create a full manufacturing service.
Far East Supply Chain
We offer the option of utilising their strong relationship with a quality manufacturing supply chain in the Far East.
Laser Cutting
Our laser cutting service was created to offer customers precision cutting on materials thicker than 1.5mm whilst maintaining the same standards and quality control as our in-house etching services.
Metal Stamping
Metal stamping is best used for high volume applications, as the more volume is produced the better cost effective the initial outlay on the tooling is.
Photo Etching
There is a phrase often associated with our photo etching capabilities, “If you can draw it, we can make it”. With over 55 years experience and a large pool of technical knowledge, we are specialists in photo etching of thin metal parts.
To find out how we can help you
Get in touch today
